ICOM is an Italian company specialized in the production of washing and deburring systems for components and surfaces. Each plant is designed, built and tested according to the customer’s specifications and tailored to their needs. The production ranges from process automation, to tunnel machines for washing with deburring and sprays and also to the use of robotic modules.
Our washing systems are designed to ensure efficient use of water, minimizing waste and environmental impact. Water recovery and recycling systems allow you to optimize the use of resources and reduce operating costs.
The rotary industrial washing system is an effective solution for cleaning components and parts of small-medium size and geometry. This type of plant is characterized by the presence of a rotating table on which the elements are positioned.
Main characteristics of the rotary table industrial washing system:
- Efficiency and complete cleaning: Thanks to the rotating table, each part of the element is uniformly exposed to the jets of water and the detergent, guaranteeing complete cleaning on all surfaces. This washing method ensures effective removal of dirt, residues and contaminants.
- Customization and flexibility: The rotary table washing system can be configured to adapt to the specific needs of the customer. It is possible to adjust the number of treatment stations and the position of the water jets to guarantee an optimized washing process based on the characteristics of the elements to be treated.
- Ease of maintenance and safety: The industrial rotary table washing system is designed to be easy to maintain and clean. Key components are easily accessible and replaceable, reducing downtime and optimizing overall plant efficiency.
The tunnel washing system offers a flexible and versatile solution for the treatment of various types of components. This system is particularly suitable for continuous processing lines, allowing for an uninterrupted flow of components through the different phases of the washing process.
One of the distinctive features of the plant is the possibility of choosing between different types of conveyors to adapt to specific needs. The components to be treated can slide freely on the conveyor belt or be placed on pallets for more efficient management. Possible conveyor options include:
- Conveyor belts: This solution offers continuous transport of the components thanks to a belt that moves them through the washing tunnel. It is suitable for components of different sizes and shapes.
- Simple chain: The simple chain system allows the components to be transported via a chain that runs along the washing tunnel. This type of conveyor is particularly suitable for large or irregularly shaped components.
- Fly-roller chain: This type of conveyor combines a chain with rollers, allowing for greater stability and flexibility when transporting components. It is suitable for heavy or delicate components.
- Air transport: The air transport option involves the use of a suspended transport system, which allows the components to be moved quickly and precisely through the washing tunnel.
- Transfer bar: This system uses a transfer bar to move the components from one point to another in the washing tunnel. It is an ideal solution for components with complex shapes or that require accurate positioning during the washing process and a reduced cycle time.
The robotic washing system is designed to offer maximum flexibility and versatility in the handling and handling of the elements to be treated. Thanks to the use of anthropomorphic robots, it is possible to perform various washing operations in a precise and controlled way.
This type of system allows you to manipulate the element to be treated using a robotic arm, which is capable of performing multi-axis movements and positioning the element with millimeter precision. Alternatively, a suitable tool can be mounted on the robot’s wrist to treat the item specifically.
The use of robots offers numerous advantages in the field of industrial washing. First of all, robots make it possible to effectively manage different types of elements, easily adapting to their specific shapes, sizes and characteristics. This makes it possible to address a wide range of applications and to deal with elements of various complexities.
The use of robots in a washing plant also makes it possible to optimize the efficiency of the process. Cycle times can be reduced thanks to the speed and rapidity of robot operations, allowing for an increase in overall productivity. Furthermore, the robots can be integrated with artificial vision systems for the automatic recognition and inspection of the elements, further improving the efficiency and quality of the washing process.
The CNC washing plant represents an advanced and highly flexible solution for washing components.
These systems are equipped with a CNC manipulator that offers different options for manipulating the elements to be treated.
One of the distinctive features of the CNC washing system is the possibility to choose between an element holder manipulator or a tool holder manipulator. In the case of the element-holder manipulator, the element is positioned directly in the manipulator, allowing easy movement and positioning inside the washing system.
Alternatively, it is possible to use a tool holder manipulator, where a specific tool for washing is mounted on the CNC manipulator. This type of configuration allows the element to be treated with a dedicated tool to ensure thorough and precise cleaning, adapting to the specific needs of the component.
The CNC washing plant offers maximum flexibility thanks to its ability to adapt to different types of components and washing needs.
Special washing systems offer the possibility of combining different modules, including those of different types, to guarantee the achievement of the final cleaning objective.
The system can be configured using a variety of modules, each designed to perform a specific washing function. These modules can include high pressure washing, ultrasonic washing, spray washing, rotary brushes or any other customized solution required.
The washing system combines the efficiency and precision of different solutions. Each module performs its specific task in the process, working in synergy with the other modules to ensure complete and effective cleaning. The washing sequence can be programmed to ensure the correct flow of components through the modules, thus optimizing the cycle time and maximizing overall efficiency.